1. Clutch & Drive Belts Snowmobile Parts For Sale
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  3. EPI 1662-E367165-42

EPI 1662-E367165-42 Secondary Clutch Rebuild Kit

fits make: Polaris. year: 2003.

1662-e367165-42 Epi Complete Driven Secondary Clutch Rebuild Kit For Polaris 2003

( Brand: Epi ), ( Manufacturer Part Number: 1662-E367165-42 ), ( Part Type: Clutch )

Review EPI Complete Driven Secondary Clutch Rebuild Kit Polaris fits 2003

EPI 1662-E367165-42 Secondary Clutch Rebuild Kit for Polaris 2003

The EPI 1662-E367165-42 Secondary Clutch Rebuild Kit is an essential toolkit designed specifically for Polaris 2003 models to ensure optimal performance of your vehicle's secondary clutch system. This rebuild kit comes with all the necessary components to completely disassemble, inspect, and reassemble the secondary clutch of your Polaris ATV or UTV.

The kit includes:

1. Secondary Clutch Pressure Plate - This crucial component engages and disengages the secondary clutch. The new pressure plate in this kit is engineered to provide stronger engagement and longer service life.

2. Secondary Clutch Cover - The cover protects the secondary clutch components and keeps them sealed. The replacement cover ensures a proper fit and finish, preventing any potential leaks.

3. Clutch Springs - These high-tensile steel springs provide the necessary force for the clutch to engage and disengage. The new clutch springs come with improved design and material to offer superior strength and durability.

4. Clutch Weights - These weights help balance the secondary clutch system, ensuring smooth and consistent operation. The replacement clutch weights in this kit are designed for a perfect fit and optimal performance.

5. Clutch Dog Clips - These clips securely hold the clutch dog pins in place and ensure proper engagement of the clutch system. The new clips are made of durable materials, ensuring a long service life.

6. Clutch Dog Pins - These pins transfer the torque from the engine to the secondary clutch system. The new pins are precisely machined for a perfect fit and to ensure the smoothest operation.

7. Clutch Bearing - This bearing supports the secondary clutch system and allows for smooth rotation. The replacement bearing comes with superior lubrication to provide quiet and efficient operation.

8. Clutch Shims - These thin, flat washers are used to adjust the clutch clearance. The new shims ensure proper adjustment and optimal operation of the secondary clutch system.

By using the EPI 1662-E367165-42 Secondary Clutch Rebuild Kit, you can rest assured that your Polaris 2003 vehicle's secondary clutch system will operate at its best. The replacement parts in this kit are designed to provide superior performance, durability, and ease of installation. With this comprehensive rebuild kit, you can save time and money by performing the clutch rebuild yourself, rather than paying for expensive shop labor.

Pros and Cons of Buying an EPI 1662-E367165-42 Secondary Clutch Rebuild Kit for a 2003 Polaris: A Comprehensive Analysis

Introduction:

The EPI 1662-E367165-42 Secondary Clutch Rebuild Kit is a popular choice for those looking to rebuild the secondary clutch on their 2003 Polaris ATV or UTV. Before making a purchase, it's essential to consider the advantages and disadvantages of this particular kit.

Pros of Buying EPI 1662-E367165-42 Secondary Clutch Rebuild Kit:

1. High-Quality Components: EPI is a well-known brand in the powersports industry, and this rebuild kit is made with high-quality components to ensure a reliable and long-lasting repair.

2. Complete Kit: The EPI 1662-E367165-42 kit includes all the necessary parts to rebuild the secondary clutch on a 2003 Polaris, making it a convenient and cost-effective solution.

3. Easy Installation: The kit's instructions are clear and easy to follow, making the installation process straightforward for most DIYers.

4. Affordable: Compared to the cost of purchasing a new secondary clutch assembly, this rebuild kit offers significant savings.

5. OEM-Equivalent Performance: The EPI 1662-E367165-42 kit provides OEM-equivalent performance, ensuring the Polaris runs as intended after the repair.

Cons of Buying EPI 1662-E367165-42 Secondary Clutch Rebuild Kit:

1. Requires Some Technical Skill: Rebuilding the secondary clutch requires some technical knowledge and experience, which may be daunting for some users.

2. Time-Consuming: The clutch rebuild process can take several hours, depending on the individual's mechanical abilities and the complexity of the repair.

3. Potential for Damage: Disassembling the clutch may result in unintended damage to other components, which could lead to additional repair costs.

Conclusion:

The EPI 1662-E367165-42 Secondary Clutch Rebuild Kit is an excellent choice for those with the necessary skills and experience to rebuild their Polaris' secondary clutch. With high-quality components, a complete kit, and OEM-equivalent performance, this rebuild kit offers significant savings compared to purchasing a new assembly. However, the technical nature of the repair and the potential for unintended damage may deter some users.

Recommendation:

If you possess the required technical skills and are comfortable with the time commitment, the EPI 1662-E367165-42 Secondary Clutch Rebuild Kit is an excellent investment for those looking to repair their 2003 Polaris ATV or UTV's secondary clutch. For those without the necessary skills or time, it may be more prudent to consider having a professional mechanic perform the repair.

Details:

Parts without fitment are to be assumed universal and may require vehicle modification. This is helpful if you are buying multiple items. Bushing, three buttons, one snap ring, and shim.: Brand: EPI, model Number: 1662-E367165-42.

EPI Complete Driven Secondary Clutch Rebuild Kit for Polaris 2003 600 : Each kit contains enough parts to rebuild your P-85 or P-90 driven secondary clutch, includes one large bushing, three buttons, snap ring, shim and helix key, Team rollers, roller washers, e-clips, bolts, 1/2in. Bushing, one 1in. I need to exchange an item. Compatibility: Years: Make: model: Application: Notes: 2006 - 2006 Polaris700 RMK 144, 2003 Polaris600 PRO X, 2003 Polaris800 2003 Polaris700 2004 2005 Polaris800 Switchback, Fusion, 2002 2003 Polaris440 Pro 2004 Polaris800 Classic Touring, 159, Classic, RMK, 2006 Polaris900 151, XR, XC SP, Fusion.

part #: 1662e36716542 price

  • $124.66

specifications clutcdrivbel:

  • for makes: Polaris
  • for years: 2003
  • brand: Epi
  • mpn: 1662-e367165-42
  • part type: Clutch

shipping clutcdrivbel:

  • type: Fixed
  • service: Standard
  • class: Standard
  • cost: $0.00
  • transit: 3-5 Days

returns clutcdrivbel:

  • paid by: Seller
  • time: 30 Days
  • policy: Returns Accepted

general clutcdrivbel:

  • condition: New
  • Parts Accessories > Snowmobile Parts > Clutch Drive Belts

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offer clutcdrivbel:

  • quantity: 2
  • started: March 15, 2026
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  • options: Ship-to-home
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for makes: polaris, for years: 2003, part type: clutch,
category: snowmobile parts > clutch drive belts, sku: 16877088070752722,
Epi 1662-E367165-42 Is Similar To:
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1 offer $124.66 USD
  • New. Offer #1 priced at $124.66 + $0.00 shipping estimate = $124.66* total. 2006 - 2006 Polaris 700 RMK 144. Each kit contains enough parts to rebuild your Polaris P-85 or P-90 driven (secondary) clutch.FREE SHIPPING

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